Custom-Built Riveting System: Anti-Wear Spacer & Resilient Spring Plate Module

Precision Composite Mounting Bracket | Rigid Polymer-Metal Hybrid Assembly

This industrial-grade mounting system integrates a phenolic resin base (brown) with spring steel support arms (silver), engineered for high-stress electromechanical applications. The reinforced polymer core (UL94 V-0 rated) provides dimensional stability with 0.8mm flatness tolerance, while the cold-forged metal extensions deliver 45N tensile strength and ±1° angular adjustment capability.

Key Features:
① ​Hybrid Material Architecture:

• Rigid Base: Glass-fiber reinforced polymer, thermal deformation resistance up to 150°C
• Metallic Arms: Zinc-nickel plated spring steel, 5000+ cycle fatigue resistance

② ​Precision Alignment System:
Pre-molded locating pins (Ø2.5±0.1mm) and slotted screw holes (M3/M4 configurable) enable sub-millimeter positioning accuracy compliant with DIN 912 standards

③ ​Customization Ready:
Available in 15-80mm span lengths with optional:

• EMI shielding coating (30-60dB attenuation @1GHz)
• Vibration damping silicone inserts (ISO 10846 compliant)
• QR code tracking tags (IATF 16949 traceability)

Typical Applications:
▶ Robotics joint actuators
▶ Automotive sensor mounting
▶ Industrial PLC housing fixation
▶ Medical imaging equipment assemblies