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Transformative Engineering Solutions: From Prototype to Production with Uncompromised Integrity

Slow Wire EDM Workshop Demonstration

Sodick RS Series Precision Wire EDM | Micron-Level Machining System

This Japan-manufactured Sodick RS series wire-cut EDM machine delivers ±1.5μm accuracy for complex geometries through advanced linear motor drive technology. Equipped with AI-powered CNC system and automatic wire threading, it handles heavy workpieces up to 90kg, ideal for aerospace components, medical device tooling, and precision mold inserts.

Key Specifications:


​Ultra-Precision Performance

  • Cutting Accuracy: ±1.5μm (ISO 9013 certified)
  • Surface Finish: Ra≤0.8μm (Mirror-cut mode)
  • Max Workpiece: 500×350×200mm (L×W×H)

​Smart Operation

  • 7" Touchscreen with real-time energy monitoring
  • RS-232C interface for CAD/CAM integration
  • Auto wire-break recovery (MTBF≥2000hrs)

​Industrial Safety

  • CE-certified full enclosure
  • Triple safety system with emergency stop
  • Deionized water circulation (≥50kΩ·cm)

Compatible Materials:
Tungsten carbide (HRC62+), titanium alloys, hardened tool steels

Medium-Speed Wire EDM Workshop Demonstration

PowerCraft Medium Wire EDM Services | Precision Cutting Solutions

Your Strategic Manufacturing Partner

🔧 ​Micro-Feature Specialists

  • 0.15mm wire cutting: Medical device micro-holes (orthopedic implants)
  • ±0.02mm repeatability: Automotive die inserts mass production

⚡ ​Complex Geometry Masters

  • 30° taper cutting: Aerospace sensor brackets with multi-angle slots
  • 300mm thick machining: Hydraulic valve block deep cavities

Cross-Industry Expertise

▶ ​Electronics: 5G waveguide micro-grooves (Ra1.6μm finish)
▶ ​New Energy: Fuel cell bipolar plate channels (Ti alloy/graphite)
▶ ​Tooling: Mobile device nano-texture molds (1000+ patterns/10mm²)

RUIJUN FT-400 Medium Wire EDM

Core Competencies

🔧 ​Micron-Level Precision

  • ±0.015mm repeatability for medical bone screws (Φ0.5mm holes)
  • Ra≤1.8μm surface finish on 5G waveguide channels

400mm wide stroke for EV battery frames (350×250mm plates)

30° taper cutting on aerospace titanium brackets

Industry Solutions

▶ ​Electronics: 0.2mm slots in ceramic substrates (edge chipping <5μm)
▶ ​Medical: Surgical tool joints (±0.01mm fit tolerance)
▶ ​Automotive: Gear mold inserts (HRC60+ hardened steel)

​Technical Highlights

  • 7" touchscreen with real-time energy analytics
  • Yellow alert module for wire consumption tracking
  • Yellow coolant tank with 3-stage filtration (≤20μm particles)
  • 48hr continuous operation capability

Automated CNC Machining Center Production Showcase

Core Service Advantages 

​4-axis simultaneous machining: Achieve ±0.01mm accuracy on aerospace impellers (visible in background machine operations)

Micro-milling expertise: Medical implant micro-grooves down to 0.2mm width (supported by LED-lit precision tooling systems)

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​Multi-Material Mastery

  • ​Metal processing: Aluminum/Titanium alloys (mirror finish Ra 0.4μm)
  • ​Engineering plastics: PEEK/PTFE components with 0.05mm thin-wall structures

Industry-Specific Solutions

▶ ​Automotive:  

  • Transmission housings (DNM 4050's 1,500mm X-axis capacity)
  • EV battery cooling plates (high-speed drilling @ 8,000 RPM)

▶ ​Electronics: 

  • 5G antenna molds (QN 4441-coded projects with <3μm parallelism)
  • Semiconductor wafer chucks (44-56mm bore precision boring)

▶ ​Energy Sector:

  • Turbine blade root slots (88mm deep cavity machining)
  • Hydraulic valve blocks (355mm³ complex flow paths)
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